As I lifted the lid of my smoker, a wave of smoky goodness swept through the kitchen, instantly igniting my appetite. What was bubbling with anticipation? A platter of Smoked Shotgun Shells, my go-to crowd-pleaser that never fails to impress. These crispy bacon-wrapped appetizers are not only easy to prepare, but they also pack a punch of flavor with every bite. Stuffed with a savory mix of ground beef, spicy sausage, and sharp cheddar, the manicotti shells magically transform into a delightful dish that's perfect for gatherings or cozy nights at home. Plus, the best part? They’re just as delicious when baked or air-fried for quick weeknight dinners. Ready to embark on this smoky adventure? Trust me, your taste buds are about to thank you!

Why Are Smoked Shotgun Shells a Must-Try?

Flavor Explosion: Each bite is a burst of rich, smoky flavor, combining savory meat and melted cheese encased in crispy bacon.

Easy to Prepare: This recipe requires minimal effort and kitchen skills, making it perfect for both novice cooks and seasoned chefs.

Versatile Options: Not a meat lover? Feel free to customize the fillings with veggies or tofu, or try different cheeses for a unique twist!

Crowd-Pleasing Appeal: These bites are always a hit at parties, serving as the ultimate appetizer that guests will love.

Quick Cooking Methods: While smoking delivers an unbeatable flavor, you can also bake or air-fry these shells for a speedy, delicious meal option, ideal for weeknights.

Embrace the deliciousness of these Smoked Shotgun Shells, and you’ll never look at appetizers the same way again!

Smoked Shotgun Shells Ingredients

For the Filling
• Ground Beef – the main protein source; can substitute with ground turkey for a leaner option.
• Hot Italian Sausage – adds spiciness; swap with mild sausage for less heat.
• Onion – brings sweetness and depth; finely dice for even distribution.
• Sharp Cheddar Cheese – provides flavorful richness; can be substituted with a milder cheese if desired.
• Cream Cheese – enhances creaminess; omit for a less rich filling.
• Jalapeño – adds heat and freshness; use poblano for a milder flavor.
• Garlic Powder – adds depth of flavor; fresh garlic can be used as an alternative.

For the Shell
• Manicotti Shells – perfect structure for stuffing; no need to pre-cook for optimal texture during smoking.

For Seasoning
• Slap Ya Mama Seasoning – adds a well-rounded spice; adjust or substitute with your preferred seasoning blend.
• Black Pepper – for heat and flavor; could be replaced with white pepper.
• Red Pepper Flakes – offers additional spice; omit for a milder taste.

For the Coating
• Bacon – the crunchy outer layer; thick cut is recommended for the best crispiness.
• Barbecue Sauce – enhances flavor and serves as a delicious coating; choose your favorite brand or homemade for tailored taste.

Get ready to savor these Smoked Shotgun Shells that will surely tantalize your taste buds!

Step‑by‑Step Instructions for Smoked Shotgun Shells

Step 1: Preheat the Smoker
Begin by preheating your smoker to 250°F. This temperature is key for achieving that perfect balance of smoky flavor and juicy tenderness in your Smoked Shotgun Shells. Allow the smoker to reach the desired heat before starting to prepare the filling, ensuring it’s ready to go once everything is assembled.

Step 2: Mix the Filling
In a large bowl, combine the ground beef, hot Italian sausage, finely diced onion, sharp cheddar cheese, cream cheese, jalapeño, garlic powder, and your preferred seasonings. Mix thoroughly until all ingredients are well incorporated, achieving a cohesive filling that will deliver delicious, savory notes in every bite of your Smoked Shotgun Shells.

Step 3: Stuff the Manicotti Shells
Take your uncooked manicotti shells and carefully stuff them with the meat mixture. It’s important to fill them gently to avoid creating air pockets that can affect cooking. Each shell should be packed with filling but not overstuffed, allowing for even cooking and infusing the flavors as they smoke.

Step 4: Wrap in Bacon
Once the shells are filled, take thick-cut bacon and wrap each manicotti shell completely, ensuring to cover the ends for maximum flavor retention. The bacon not only adds a delicious crunch but also ensures the filling remains moist while smoking. Secure with toothpicks if needed to keep everything in place.

Step 5: Brush with Barbecue Sauce
Before smoking, generously brush the wrapped shells with your favorite barbecue sauce, adding a sweet and tangy flavor that complements the savory meat. Make sure all sides are coated well, as this will enhance the smoky coating during the cooking process, providing extra flavor to your Smoked Shotgun Shells.

Step 6: Smoke the Shells
Place the bacon-wrapped manicotti shells on a baking sheet, then transfer them to the smoker. Smoke for 60 minutes, allowing the wood chips to impart a deep smoke flavor and the bacon to crisp up beautifully. Keep an eye on the shells to ensure the bacon remains intact and cooks evenly.

Step 7: Flip and Sauce Again
After the first hour, carefully flip the Smoked Shotgun Shells to the other side for an even cook. Brush them again with barbecue sauce, then continue to smoke for another 60 minutes. This second round will help the bacon get nice and crispy while the filling reaches the perfect doneness.

Step 8: Check for Doneness and Serve
Once the smoking is complete, check that the internal temperature of the filling has reached a safe level (at least 165°F). Remove the Smoked Shotgun Shells from the smoker, let them rest for a few minutes, and then serve. These flavorful bites are perfect for gatherings or cozy nights, ensuring every bite is packed with smoky goodness.

Smoked Shotgun Shells Variations & Substitutions

Feel free to unleash your creativity and customize these Smoked Shotgun Shells to match your taste preferences and dietary needs!

Turkey Swap: Substitute ground beef with ground turkey for a leaner, lighter option that’s just as delicious.
Vegetarian Delight: Create a meatless version by using a mix of beans, sautéed vegetables, and your favorite cheese for a savory filling.
Cheese Options: Try pepper jack cheese for an extra kick of spice or mozzarella for a milder, gooey experience. Each cheese variation adds a unique flavor twist.
Baking Alternative: If you don’t have a smoker, bake the stuffed shells at 375°F for about 30-40 minutes until the bacon is crispy and golden.
Air-Fryer Magic: Air-fry the bacon-wrapped shells for 20-25 minutes at 400°F for a quick and crispy alternative that’s full of flavor.
Heat Level Adjust: For the spice-sensitive, substitute jalapeño with bell peppers for a sweet crunch without the heat, ensuring everyone can enjoy these appetizers.
Seasoning Switch: Feel free to experiment with different spice blends like taco seasoning or Italian herbs instead of Slap Ya Mama for a new flavor experience.
Dipping Sauces: Enhance serving with tasty dips such as ranch, blue cheese, or a homemade garlic aioli for a flavor explosion while you're at it.

Enjoy tailoring these Smoked Shotgun Shells to your unique taste, and don't hesitate to share your favorite variations with fellow foodies!

Expert Tips for Smoked Shotgun Shells

• Bacon Coverage: Ensure every shell is fully wrapped in bacon to maintain moisture, flavor, and achieve that perfect crunch during smoking.

• Check Temperature: Use a meat thermometer to ensure the filling reaches at least 165°F for safe consumption, enhancing your Smoked Shotgun Shells experience.

• Avoid Overfilling: Stuff the manicotti shells gently to prevent air pockets, which can lead to uneven cooking and loss of flavor.

• Seasoning Flexibility: Adjust seasonings to your taste; if your crowd prefers milder flavors, reduce the jalapeño and red pepper flakes.

• Utilize Leftovers: Get creative with any remaining filling by making sliders or stuffed peppers, minimizing waste while exploring new flavors.

What to Serve with Smoked Shotgun Shells

Picture a lively gathering where every bite of smoky goodness tantalizes your taste buds and leaves you wanting more.

Creamy Coleslaw: A refreshing crunch complements the rich flavors of the shells, providing a cooling contrast after each savory bite.
Spicy Cornbread: With a hint of sweetness and a touch of spice, this bread is the perfect side to balance the smoky and cheesy notes.
Grilled Vegetables: Smoky grilled peppers, zucchini, and mushrooms add a fresh and vibrant element, making the meal more wholesome and colorful.
Garlic Breadsticks: Soft, buttery breadsticks are ideal for soaking up any leftover sauce, creating a delightful texture contrast with the crispy shells.
Pineapple Salsa: Bursting with sweetness and spice, this salsa brightens the palate and pairs beautifully with the deep flavors of the shotgun shells.
Beer or Cider: A refreshing beer or crisp cider complements the smoky richness, enhancing the entire flavor profile of your meal.

These pairing options create a delicious spread, ensuring that your Smoked Shotgun Shells stand out as the star of your next culinary adventure.

Make Ahead Options

These Smoked Shotgun Shells are a fantastic choice for meal prep, making your entertaining or weeknight dinners much simpler! You can prepare the filling and stuff the manicotti shells up to 24 hours in advance. Just be sure to keep them covered in the refrigerator to maintain freshness. Additionally, you can wrap the stuffed shells in bacon and brush them with barbecue sauce before refrigerating, ensuring every ingredient stays flavorful and moist. When you're ready to enjoy them, simply take the shells out of the fridge and place them directly into the smoker—no need to let them come to room temperature. Your Smoked Shotgun Shells will be just as delicious, saving you precious time while still satisfying your taste for a smoky treat!

How to Store and Freeze Smoked Shotgun Shells

Fridge: Store leftovers in an airtight container for up to 3-4 days. Make sure to keep them covered to retain moisture and freshness.

Freezer: For longer storage, wrap the smoked shotgun shells tightly in plastic wrap and foil, then freeze for up to 3 months. This keeps them tasty for your next craving!

Reheating: When ready to enjoy, thaw if frozen, then reheat in a covered dish with a bit of barbecue sauce added at 350°F for about 15 minutes until heated through.

Make-Ahead Tip: You can prepare the filling and stuff the shells a day in advance. Just store the assembled shells in the fridge, ready for smoking or baking!

Smoked Shotgun Shells Recipe FAQs

What type of manicotti shells should I use?
For this recipe, use uncooked manicotti shells as they provide the perfect structure for stuffing and don’t require pre-cooking. This ensures the best texture when smoked, allowing the flavors to meld beautifully while cooking.

How should I store leftovers?
Absolutely! Store any leftover Smoked Shotgun Shells in an airtight container in the refrigerator for up to 3-4 days. Be sure to keep them covered to retain moisture and prevent them from drying out.

Can I freeze Smoked Shotgun Shells?
Yes, you can freeze them for up to 3 months! To do so, wrap each shell tightly in plastic wrap and then in aluminum foil to prevent freezer burn. When you’re ready to enjoy them, simply thaw overnight in the refrigerator before reheating.

How do I reheat the smoked shotgun shells?
Reheating is simple! Preheat your oven to 350°F. Place the thawed shells in a covered dish, adding a little barbecue sauce on top to maintain moisture. Bake for about 15 minutes or until heated through. This method keeps them flavorful and moist!

Are there any dietary considerations I should keep in mind?
Definitely! If you or your guests have food allergies or dietary restrictions, you can easily customize these Smoked Shotgun Shells. Substitute the ground beef with ground turkey or a vegetarian mixture of beans and vegetables. Additionally, be mindful of the bacon and choose alternatives like turkey bacon or a plant-based option for a healthier choice.

What are common troubleshooting tips for this recipe?
If your bacon doesn’t crisp up properly, ensure it’s thick-cut and fully encases each manicotti shell. Also, make sure your smoker is preheated to 250°F before placing the shells inside. If you notice air pockets in the stuffed shells, gently squeeze the filling during assembly to pack it evenly and prevent any uneven cooking.